Advertisement
Journal of Prosthetic Dentistry
Research and Education| Volume 118, ISSUE 1, P76-82, July 2017

Comparison of porcelain bond strength of different metal frameworks prepared by using conventional and recently introduced fabrication methods

      Abstract

      Statement of problem

      Most studies evaluating dental laser sintering systems have focused on the marginal accuracy of the restorations. However, the bond strength at the metal-ceramic interface is another important factor that affects the survival of restorations, and currently, few studies focus on this aspect.

      Purpose

      The purpose of this in vitro study was to compare the porcelain bond strength of cobalt-chromium (Co-Cr) metal frameworks prepared by using the conventional lost-wax technique, milling, direct metal laser sintering (DMLS), and laser cusing, a direct process powder-bed system.

      Material and methods

      A total of 96 metal frameworks (n=24 in each group) were prepared by using conventional lost-wax (group C), milling (group M), DMLS (group LS), and direct process powder-bed (group LC) methods according to International Organization for Standardization standard ISO 9693-1. After porcelain application, a 3-point bend test was applied to each specimen by using a universal testing machine. Data were statistically analyzed using 1-way ANOVA and Tukey honest significant difference tests (α=.05). Failure types at the metal-ceramic interfaces were examined using stereomicroscopy. Additionally, 1 specimen from each group was prepared for scanning electron microscopy analysis to evaluate the surface topography of metal frameworks.

      Results

      The mean bond strength was 38.08 ±3.82 MPa for group C, 39.29 ±3.51 MPa for group M, 40.73 ±3.58 MPa for group LS, and 41.24 ±3.75 MPa for group LC. Statistically significant differences were observed among the 4 groups (P=.016). All groups, except for LS, exhibited adhesive and mixed type bond failure.

      Conclusions

      Both of the laser sintering methods were found to be successful in terms of metal-ceramic bond strength.
      To read this article in full you will need to make a payment

      Purchase one-time access:

      Academic & Personal: 24 hour online accessCorporate R&D Professionals: 24 hour online access
      One-time access price info
      • For academic or personal research use, select 'Academic and Personal'
      • For corporate R&D use, select 'Corporate R&D Professionals'

      Subscribe:

      Subscribe to Journal of Prosthetic Dentistry
      Already a print subscriber? Claim online access
      Already an online subscriber? Sign in
      Institutional Access: Sign in to ScienceDirect

      References

        • Anusavice K.J.
        • Kakar K.
        • Ferree N.
        Which mechanical and physical testing methods are relevant for predicting the clinical performance of ceramic-based dental prostheses?.
        Clin Oral Implants Res. 2007; 18: 218-231
        • Joias R.M.
        • Tango R.N.
        • de Araujo J.E.J.
        • de Araujo M.A.J.
        • de Siqueira Ferreira Anzaloni Saavedra G.
        • de Arruda Paes-Junior T.J.
        • et al.
        Shear bond strength of a ceramic to a Co-Cr alloys.
        J Prosthet Dent. 2008; 99: 54-59
        • Lombardo G.H.L.
        • Nishioka R.S.
        • Souza R.O.A.
        • Michida S.M.A.
        • Kojima A.N.
        • Mesquita A.M.M.
        • et al.
        Influence of surface treatment on the shear bond strength of ceramics fused to cobalt-chromium.
        J Prosthodont. 2010; 19: 103-111
        • Castillo-Oyagüe R.
        • Osorio R.
        • Osorio E.
        • Sanchez-Aguileria F.
        • Toledano M.
        The effect of surface treatments on the microroughness of laser-sintered and vacuum-cast base metal alloys for dental prosthetic frameworks.
        Microsc Res Tech. 2012; 75: 1206-1212
        • Wang H.
        • Feng Q.
        • Li N.
        • Xu S.
        Evaluation of metal-ceramic bond characteristics of three dental Co-Cr alloys prepared with different fabrication techniques.
        J Prosthet Dent. 2016; 116: 916-923
        • Korkmaz T.
        • Asar V.
        Comparative evaluation of bond strength of various metal-ceramic restorations.
        Mater Design. 2009; 30: 445-451
        • Ozcan M.
        Fracture reasons in ceramic-fused-to-metal restorations.
        J Oral Rehabil. 2003; 30: 265-269
        • Ozcan M.
        • Niedermeier W.
        Clinical study on the reasons for and location of failures of metal-ceramic restorations and survival of repairs.
        Int J Prosthodont. 2002; 15: 299-302
        • Naylor W.P.
        Introduction to metal ceramic technology.
        2nd ed. Quintessence Publishing, Hanover Park2009: 109-118
        • Akova T.
        • Ucar Y.
        • Tukay A.
        • Balkaya M.C.
        • Brantley W.A.
        Comparison of the bond strength of laser-sintered and cast base metal dental alloys to porcelain.
        Dent Mater. 2008; 24: 1400-1404
        • Mhaske Prasad N.
        • Nadgere Jyoti B.
        • Ram Sabita M.
        A comparative evaluation of shear bond strength of porcelain fused to metal substructure fabricated using conventional and contemporary techniques: an in vitro study.
        Int J Med Res Health Sci. 2015; 4: 186-192
        • Willer J.
        • Rossbach A.
        • Weber H.P.
        Computer-assisted milling of dental restorations using a new CAD/CAM data acquisition system.
        J Prosthet Dent. 1998; 80: 346-353
        • O’Brien W.J.
        Dental materials and their selection.
        4th ed. Quintessence Publishing, Hanover Park, IL2008: . p. 243-252
        • Roberts H.W.
        • Berzins D.W.
        • Moore B.K.
        • Charlton D.G.
        Metal-ceramic alloys in dentistry: a review.
        J Prosthodont. 2009; 18: 188-194
        • Serra-Prat J.
        • Cano-Batalla J.
        • Cabratosa-Termes J.
        • Figueras-Alvarez O.
        Adhesion of dental porcelain to cast, milled, and laser sintered cobalt-chromium alloys: Shear bond strength and sensitivity to thermocycling.
        J Prosthet Dent. 2014; 112: 600-605
        • Sun J.
        • Zhang F.Q.
        The application of rapid prototyping in prosthodontics.
        J Prosthodont. 2012; 21: 641-644
        • Tara M.A.
        • Eschbach S.
        • Bohlsen F.
        • Kern M.
        Clinical outcome of metal ceramic crowns fabricated with laser sintering technology.
        Int J Prosthodont. 2011; 24: 46-48
        • Park J.K.
        • Kim H.Y.
        • Kim W.C.
        • Kim J.H.
        Evaluation of the fit of metal ceramic restorations fabricated with a pre-sintered soft alloy.
        J Prosthet Dent. 2016; 116: 916-923
        • İşeri U.
        • Özkurt Z.
        • Kazazoğlu E.
        Shear bond strengths of veneering porcelain to cast, machined and laser-sintered titanium.
        Dent Mater J. 2011; 30: 274-280
        • Wu L.
        • Zhu H.
        • Gai X.
        • Wang Y.
        Evaluation of the mechanical properties and porcelain bond strength of cobalt-chromium dental alloy fabricated by selective laser melting.
        J Prosthet Dent. 2014; 111: 51-55
        • Xiang N.
        • Xin X.Z.
        • Chen J.
        • Wei B.
        Metal-ceramic bond strength of Co-Cr alloy fabricated by selective laser melting.
        J Dent. 2012; 40: 453-457
        • Kim E.H.
        • Lee D.H.
        • Kwon S.M.
        • Kwon T.Y.
        A microcomputed tomography evaluation of the marginal fit of cobalt-chromium alloy copings fabricated by new manufacturing techniques and alloy systems.
        J Prosthet Dent. 2017; 117: 393-399
        • Liu Q.
        • Leu M.C.
        • Schmitt S.M.
        Rapid prototyping in dentistry: technology and application.
        Int J Adv Manuf Technol. 2006; 29: 317-335
        • Santos E.C.
        • Shiomi M.
        • Osakada K.
        • Laoui T.
        Rapid manufacturing of metal components by laser forming.
        Int J Mach Tools Manufact. 2006; 46: 1459-1468
        • Kruth J.P.
        • Mercelis P.
        • Van Vaerenbergh J.
        Binding mechanisms in selective laser sintering and selective laser melting.
        Rapid Prototyping J. 2005; 11: 26-36
        • Van Noort R.
        The future of dental devices is digital.
        Dent Mater. 2012; 28: 3-12
        • Azari A.
        • Nikzad S.
        The evolution of rapid prototyping in dentistry: a review.
        Rapid Prototyping J. 2009; 15: 216-225
        • Kotila J.
        • Syvanen T.
        • Hanninen J.
        • Latikka M.
        • Nyrhila O.
        Direct metal laser sintering—new possibilities in biomedical part manufacturing.
        Mater Sci Forum. 2007; 534-536: 461-464
        • Zeng L.
        • Zhang Y.
        • Liu Z.
        • Wei B.
        Effects of repeated firing on the marginal accuracy of Co-Cr copings fabricated by selective laser melting.
        J Prosthet Dent. 2015; 113: 135-139
        • Chua C.K.
        • Leong K.F.
        • Lim C.S.
        Rapid prototyping.
        3rd ed. World Scientific Publishing, Singapore2010: 199-299
        • Carter L.N.
        • Essa K.
        • Attallah M.M.
        Optimisation of selective laser melting for a high temperature Ni-superalloy.
        Rapid Prototyping J. 2015; 21: 423-432
        • Zaeh M.F.
        • Branner G.
        Investigations on residual stresses and deformations in selective laser melting.
        Prod Eng Res Devel. 2010; 4: 35-45
        • Bechman F.
        Changing the future of additive manufacturing.
        Met Powder Rep. 2014; 69: 37-40
        • Hammad I.A.
        • Talic Y.F.
        Designs of bond strength tests for metal-ceramic complexes: Review of the literature.
        J Prosthet Dent. 1996; 75: 602-608
        • Anusavice K.J.
        • Dehoff P.H.
        • Fairhurst C.W.
        Comparative evaluation of ceramic-metal bond tests using finite element analysis.
        J Dent Res. 1980; 59: 608-613
        • Della Bona A.
        • Van Noort R.
        Shear vs tensile bond strength of resin composite bonded to ceramics.
        J Dent Res. 1995; 74: 1591-1596
        • Papazoglou E.
        • Brantley W.A.
        Porcelain adherence vs force to failure for palladium-gallium alloys: a critique of metal-ceramic bond testing.
        Dent Mater. 1998; 14: 112-119
        • Sadeq A.
        • Cai Z.
        • Woody R.D.
        • Miller A.W.
        Effects of interfacial variables on ceramic adherence to cast and machined commercially pure titanium.
        J Prosthet Dent. 2003; 90: 10-17
      1. International Organization for Standardization. ISO 9693-1. Dentistry Compatibility testing - Part 1: Metal-ceramic systems. Geneva: International Organization for Standardization; 2012. Available at: ISO Store Order: OP-184149. http://www.iso.org/iso/home.html.

        • Koutsoukis T.
        • Zinelis S.
        • Eliades G.
        • Al-Wazzan K.
        • Al Rifaiy M.
        • Al Jabbari Y.S.
        Selective laser melting technique of Co-Cr dental alloys: a review of structure and properties and comparative analysis with other available techniques.
        J Prosthodont. 2015; 24: 303-312
        • O’Brien W.J.
        Dental materials and their selection.
        4th ed. Quintessence Publishing, Hanover Park2008: 212-229