Advertisement
Journal of Prosthetic Dentistry
Research and Education| Volume 127, ISSUE 6, P936.e1-936.e7, June 2022

Download started.

Ok

Evaluation of the flexural strength of metal frameworks fabricated by sintering-based computer-aided manufacturing methods

      Abstract

      Statement of problem

      Sintering-based computer-aided metal manufacturing strategies have been proposed as an alternative to hard metal milling. While these fabrication methods have been evaluated in terms of marginal and internal discrepancies and bond strength to porcelain, limited information on metal frameworks is available regarding their flexural yield strength.

      Purpose

      The purpose of this in vitro study was to evaluate the flexural yield strength of 3-unit cobalt-chromium (Co-Cr) metal frameworks fabricated by hard metal milling (HMM), presintered soft metal milling (PSMM), and direct metal laser melting (DMLM) with 25-μm and 50-μm layer thicknesses.

      Material and methods

      Three-unit master metal die models were prepared. A total of 40 metal frameworks (n=10) were fabricated by using HMM (group HM), PSMM (group PSM), and DMLM with 25-μm (group LM25) and 50-μm layer thicknesses (group LM50). Metal frameworks were cemented to the master die and then subjected to a 3-point bend test. The flexural yield force was used to calculate the flexural yield strength. The data were statistically analyzed (α=.05). One metal framework from each group was evaluated with scanning electron microscopy for microstructural analysis.

      Results

      The group LM50 exhibited the lowest significant (P<.001) flexural yield strength values. The group HM exhibited higher flexural yield strength values than the other groups. No significant difference was found between the groups LM25 and PSM (P=.954) or between the groups PSM and HM (P=.111).

      Conclusions

      The fabrication method significantly affected the flexural yield strength of metal frameworks. Metal frameworks fabricated by DMLM with a 50-μm layer thickness exhibited considerably lower flexural yield strength values.
      To read this article in full you will need to make a payment

      Purchase one-time access:

      Academic & Personal: 24 hour online accessCorporate R&D Professionals: 24 hour online access
      One-time access price info
      • For academic or personal research use, select 'Academic and Personal'
      • For corporate R&D use, select 'Corporate R&D Professionals'

      Subscribe:

      Subscribe to Journal of Prosthetic Dentistry
      Already a print subscriber? Claim online access
      Already an online subscriber? Sign in
      Institutional Access: Sign in to ScienceDirect

      References

        • Eliasson A.
        • Arnelund C.F.
        • Johansson A.
        A clinical evaluation of cobalt-chromium metal-ceramic fixed partial dentures and crowns: a three-to seven-year retrospective study.
        J Prosthet Dent. 2007; 98: 6-16
        • Krug K.P.
        • Knauber A.W.
        • Nothdurft F.P.
        Fracture behavior of metal-ceramic fixed dental prostheses with frameworks from cast or a newly developed sintered cobalt-chromium alloy.
        Clin Oral Investig. 2015; 19: 401-411
        • Wataha J.C.
        Alloys for prosthodontic restorations.
        J Prosthet Dent. 2002; 87: 351-363
        • Kaleli N.
        • Saraç D.
        Influence of porcelain firing and cementation on the marginal adaptation of metal-ceramic restorations prepared by different methods.
        J Prosthet Dent. 2017; 117: 656-661
        • Kaleli N.
        • Saraç D.
        Comparison of porcelain bond strength of different metal frameworks prepared by using conventional and recently introduced fabrication methods.
        J Prosthet Dent. 2017; 118: 76-82
        • Strub J.R.
        • Rekow E.D.
        • Witkowski S.
        Computer-aided design and fabrication of dental restorations: current systems and future possibilities.
        J Am Dent Assoc. 2006; 137: 1289-1296
        • Miyazaki T.
        • Hotta Y.
        CAD/CAM systems available for the fabrication of crown and bridge restorations.
        Aust Dent J. 2011; 56: 97-106
        • Van Noort R.
        The future of dental devices is digital.
        Dent Mater. 2012; 28: 3-12
        • Willer J.
        • Rossbach A.
        • Weber H.P.
        Computer-assisted milling of dental restorations using a new CAD/CAM data acquisition system.
        J Prosthet Dent. 1998; 80: 346-353
        • Kaleli N.
        • Ural Ç.
        • Us Y.Ö.
        Evaluation of marginal discrepancy in metal frameworks fabricated by sintering-based computer-aided manufacturing methods.
        J Adv Prosthodont. 2020; 12: 124-130
        • Sun J.
        • Zhang F.Q.
        The application of rapid prototyping in prosthodontics.
        J Prosthodont. 2012; 21: 641-644
        • Tara M.A.
        • Eschbach S.
        • Bohlsen F.
        • Kern M.
        Clinical outcome of metal-ceramic crowns fabricated with laser-sintering technology.
        Int J Prosthodont. 2011; 24: 46-48
        • Kim E.H.
        • Lee D.H.
        • Kwon S.M.
        • Kwon T.Y.
        A microcomputed tomography evaluation of the marginal fit of cobalt-chromium alloy copings fabricated by new manufacturing techniques and alloy systems.
        J Prosthet Dent. 2017; 117: 393-399
        • Lambert H.
        • Durand J.C.
        • Jacquot B.
        • Fages M.
        Dental biomaterials for chairside CAD/CAM: state of the art.
        J Adv Prosthodont. 2017; 9: 486-495
        • Park J.K.
        • Kim H.Y.
        • Kim W.C.
        • Kim J.H.
        Evaluation of the fit of metal ceramic restorations fabricated with a pre-sintered soft alloy.
        J Prosthet Dent. 2016; 116: 909-915
        • Stawarczyk B.
        • Eichberger M.
        • Hoffmann R.
        • Noack F.
        • Schweiger J.
        • Edelhoff D.
        • et al.
        A novel CAD/CAM base metal compared to conventional CoCrMo alloys: an in-vitro study of the long-term metal-ceramic bond strength.
        Oral Health Dent Manag. 2014; 13: 446-452
        • Pasali B.
        • Sarac D.
        • Kaleli N.
        • Sarac Y.S.
        Evaluation of marginal fit of single implant-supported metal-ceramic crowns prepared by using presintered metal blocks.
        J Prosthet Dent. 2018; 119: 257-262
        • Santos E.C.
        • Shiomi M.
        • Osakada K.
        • Laoui T.
        Rapid manufacturing of metal components by laser forming.
        Int J Mach Tools Manuf. 2006; 46: 1459-1468
        • Ekren O.
        • Ozkomur A.
        • Ucar Y.
        Effect of layered manufacturing techniques, alloy powders, and layer thickness on metal-ceramic bond strength.
        J Prosthet Dent. 2018; 119: 481-487
        • Ucar Y.
        • Ekren O.
        Effect of layered manufacturing techniques, alloy powders, and layer thickness on mechanical properties of Co-Cr dental alloys.
        J Prosthet Dent. 2018; 120: 762-770
        • Kaleli N.
        • Ural Ç.
        • Özköylü G.
        • Duran İ.
        Effect of layer thickness on the marginal and internal adaptation of laser-sintered metal frameworks.
        J Prosthet Dent. 2019; 121: 922-928
        • Kaleli N.
        • Ural Ç.
        • Küçükekenci A.S.
        The effect of layer thickness on the porcelain bond strength of laser-sintered metal frameworks.
        J Prosthet Dent. 2019; 122: 76-81
        • Gu D.
        • Shen Y.
        Balling phenomena in direct laser sintering of stainless steel powder: metallurgical mechanisms and control methods.
        Mater Des. 2009; 30: 2903-2910
        • Koutsoukis T.
        • Zinelis S.
        • Eliades G.
        • Al Wazzan K.
        • Rifaiy M.A.
        • Al Jabbari Y.S.
        Selective laser melting technique of Co-Cr dental alloys: a review of structure and properties and comparative analysis with other available techniques.
        J Prosthodont. 2015; 24: 303-312
        • Mazzoli A.
        Selective laser sintering in biomedical engineering.
        Med Biol Eng Comput. 2013; 51: 245-256
        • Sames W.J.
        • List F.
        • Pannala S.
        • Dehoff R.R.
        • Babu S.S.
        The metallurgy and processing science of metal additive manufacturing.
        Int Mater Rev. 2016; 61: 315-360
        • Chockalingam K.
        • Jawahar N.
        • Chandrasekhar U.
        Influence of layer thickness on mechanical properties in stereolithography.
        Rapid Prototyp J. 2006; 12: 106-113
        • Mercelis P.
        • Kruth J.P.
        Residual stresses in selective laser sintering and selective laser melting.
        Rapid Prototyp J. 2006; 12: 254-265
        • Schaub D.A.
        • Chu K.R.
        • Montgomery D.C.
        Optimizing stereolithography throughput.
        J Manuf Syst. 1997; 16: 290-303
        • Simchi A.
        Direct laser sintering of metal powders: mechanism, kinetics and microstructural features.
        Mater Sci Eng. 2006; 428: 148-158
        • Withers P.J.
        • Bhadeshia H.
        Residual stress. Part 2–nature and origins.
        Mater Sci Technol. 2001; 17: 366-375
      1. Schefner Dental Alloys.
        (Available at:)
      2. White Peaks Dental Solutions.
        (Available at:)
      3. Dentaurum.
        (Available at:)
        • Sakaguchi R.L.
        • Ferracane J.L.
        • Powers J.M.
        Craig’s restorative dental materials.
        14th ed. Elsevier, St. Louis2019: 69-70
        • Roberts H.W.
        • Berzins D.W.
        • Moore B.K.
        • Charlton D.G.
        Metal-ceramic alloys in dentistry: a review.
        J Prosthodont. 2009; 18: 188-194
        • Kaleli N.
        • Ucar Y.
        • Ekren O.
        • Ural C.
        Effect of layer thickness on the flexural strength of multiple-unit laser-sintered metal frameworks.
        J Prosthet Dent. 2022; 127: 651-658
      4. Ekren O, Kocak EF, Ucar Y. Effect of internal design changes on the mechanical properties of laser-sintered cobalt-chromium specimens [e-pub ahead of print]. J Prosthet Dent. doi: 10.1016/j.prosdent.2021.06.018, accessed July 20, 2021.